Local exhaust ventilation LEV testing guide

Due to concerns over exposure to lead, the soldering industry has moved toward the use of lead free solders; these tend to be a tin/copper alloy. In order to compensate for the removal of lead another flux substance has to be used to aid the flow of the solder. One of the most commonly used fluxes is rosin or colophony. When heated, rosin creates fumes (known as Rosin Based Solder Flux Fume – RBSFF). This fume is composed of two fractions, the particulate fraction contains rosin sublimates and thermal decomposition products, which are predominantly a mixture of diterpentine acids, this fraction makes up approximately 90 % of the total fume. The remaining gaseous phase of the fume is composed of low molecular weight organic compounds including acetone, methyl alcohol, aliphatic aldehydes and other hydrocarbons.

What is LEV and why do I need it? Every year, thousands of workers in Britain develop occupational diseases from breathing in certain dusts, fumes or other airborne contaminants at work. Local Exhaust Ventilation, often called dust or fume extraction, can help clean the air, before people breathe in these harmful substances. (Excerpt from HSE web site).

As LEV is a control measure under COSHH Regulations it must be regularly and thoroughly inspected and tested. As stated above, LEV regulations outline that any employer who uses local exhaust ventilation to control hazardous substances must ensure that it is operating effectively. Local Exhaust Ventilation Testing is a legal requirement in the UK. All equipment must be thoroughly examined and tested by a competent person at least every 14 months to ensure employees are safe.

All Companies and Employers using extraction equipment have legal requirements they must undertake. All equipment must be examined and tested in order to comply with Regulation 9 of the COSHH Regulations. The Employer must make sure that equipment is maintained and in efficient working order and of good repair. A thorough test should be undertaken once every 14 months and in some cases far more frequently. It is also a requirement of the employer to keep a suitable record of the test. All for a period of at least 5 years. This record should also include details of repairs carried out as a result of the test. Read extra details on https://www.weldingsuppliesdirect.co.uk/welding-equipment/lev-testing.html.

This guidance explains how local exhaust ventilation (LEV) can help employers effectively control exposure to gas, vapour, dust, fume and mist in workplace air by extracting the clouds of contaminant before people breathe them in. It describes the principles of design, installation, commissioning, testing and examination of proportionate ‘ventilation controls’.