Core cutting line producing company from China: Why do transformers use silicon steel sheets as iron cores? Transformers use silicon steel sheets as iron cores because silicon steel sheets have high magnetic permeability and low resistance. In a transformer, the iron core mainly undertakes the role of conducting magnetic flux. Therefore, the magnetic permeability of the iron core is very critical. Silicon steel sheet is a specially treated steel with very high magnetic permeability, can effectively conduct magnetic flux, and can reduce the loss of magnetic flux and eddy current loss. In addition, the transformer will produce electromagnetic induction phenomenon during the working process, which will generate eddy current in the iron core. These eddy currents cause loss of energy and heating of the core, reducing the efficiency of the transformer. The silicon steel sheet has low resistance characteristics, which can reduce eddy current loss and improve the efficiency of the transformer. Therefore, using silicon steel sheet as the material of the transformer core can improve the efficiency of the transformer, reduce energy loss, and reduce heat generation of the transformer, thereby prolonging the service life of the transformer. Read even more details at slitting line manufacturers.
The efficiency of the transformer refers to the energy conversion efficiency of the transformer, that is, the ratio of the output power to the input power. Improving the performance of transformers can reduce energy loss and energy consumption, thereby improving the economy and reliability of transformers. Here are a few ways to improve transformer performance: Optimizing transformer design: When designing a transformer, optimized design methods can be used, such as reducing the reluctance of the iron core and winding, reducing copper loss and iron loss, etc., thereby reducing the energy loss of the transformer and improving performance. Choose high-quality materials: When manufacturing transformers, you can choose high-quality materials, such as low-loss silicon steel sheets, high-conductivity materials, etc., to reduce material loss and energy consumption and improve performance.
The metal laser cutting machine focuses the laser emitted from the laser into a laser beam with high power density through the optical path system. The laser beam irradiates the surface of the workpiece to make the workpiece reach the melting point or boiling point. At the same time, the high-pressure gas coaxial with the beam blows away the molten or gasified metal. With the movement of the relative position between the beam and the workpiece, the material will finally form a slit, so as to achieve the purpose of cutting. Laser cutting process uses invisible light beam to replace the traditional mechanical knife. It has the characteristics of high precision, fast cutting, not limited to the limitation of cutting pattern, automatic typesetting, material saving, smooth incision and low processing cost. It will gradually improve or replace the traditional metal cutting process equipment.Want to konw more about metal cutting machine, contact us, one of the most professional metal laser cutting machine manufacturers & suppliers in China.
Oil immersed transformers are the most commonly used equipment mainly because of their simple structure and reliable operation. It has faster heat dissipation, uniform conduction, and better insulation performance than the dry-type transformer.Oil transformers are used in power distribution or electrical substations. Their transformer core and coils are immersed in oil, which cools and insulates. Oil circulates through ducts in the coil and around the coil and core assembly, moved by convection.
A transformer coil winding machine is an intricate piece of machinery with an essential role in the manufacturing of transformers, combining modern technology and meticulousness to create high-quality products efficiently. The process starts with the feeding of copper wire into the machine, which passes through a line-up of calibrations guides and tensioners designed to secure alignment and prevent damage. An automated system then causes rotation, gradually looping copper wire around the transformer coil. A computerized system oversees variables such as speed, pitch control, layer count and insulation thickness for consistent turns. Moreover, for distinct transformer models or designs, these machines can be fitted with extra features such as automatic lead cutting and tapping mechanisms for increased versatility and productivity.
We have provided OEM/ODM china cut to length lines and electrical machinery manufacturing service. No matter what your requirements are, our extensive know-how and experience assure you a satisfactory result. We put our most effort to offer good quality, satisfied service, competitive price, timely delivery to our valued customers. Upload your designs files & tell us important details about your project. Once you accept our quote, begin working with our team to make your ideas a reality. Your custom manufactured parts are delivered straight to your doorstep. CANWIN transform and upgrade traditional industries as an opportunity to deepen the ” one belt and one road” strategic layout, deepen cooperation with foreign markets.
The cut to length line is a special equipment for the production of transformer core, is our latest generation of cross shear line. This cut to length production line is used for shearing, O punching and V notch of transformer core sheet. The special point of this ctl line is that two O punch and one V notch can work at the same time to produce transformer core pieces with 3, 5, 7 steps in vertical direction and 3, 5, 7 steps in horizontal direction.
Want to find good electrical materials, please contact Canwin, a professional electrical material supplier with 20+ years of experiences. Electrical steel, also known as silicon steel sheet, is an important soft magnetic alloy indispensable to power, electronics and military industry, as well as the largest output of metal functional materials, mainly used as the iron core of various motors, generators and transformers. Silicon steel plate’s production process is complex, manufacturing technology is strict, foreign production technology is protected in the form of patent, as the life of the enterprise. Discover even more information at https://www.canwindg.com/
As a professional energy storage system manufacturer, Canwin specialized in battery energy storage system and containerized energy storage system manufacturing. An energy storage system, often abbreviated as ESS, is a device or group of devices assembled together, capable of storing energy in order to supply electrical energy at a later time. In the energy storage systems, the lithium energy storage battery only interacts with the energy storage converter at high voltage, and the converter takes power from the AC grid to charge the battery pack. Or the battery pack supplies power to the converter, and the electric energy is converted into AC by the converter and sent to the AC power grid.
Insulation level: There are standards for insulation levels. The insulation level of a transformer with a rated high voltage of 35 kV and a rated low voltage of 10 kV is represented as LI200AC85/LI75AC35, where LI200 indicates that the transformer has a high-voltage lightning impulse withstand voltage of 200 kV, a power frequency withstand voltage of 85 kV, and a low-voltage lightning impulse withstand voltage of 75 kV, and a power frequency withstand voltage of 35 kV. The current insulation level of Aux High-Tech Co., Ltd.’s oil-immersed transformer products is LI75AC35, indicating that the transformer has a high-voltage lightning impulse withstand voltage of 75 kV and a power frequency withstand voltage of 35 kV. Because the low voltage is 400 V, it can be ignored.
Heating of Cables, Motors, and Transformers: Poor power quality can lead to excessive heating in cables, motors, and transformer core cutting machine. This can accelerate the ageing of these components, shorten their lifespan, and potentially lead to catastrophic failures. Maintaining high power quality, including minimizing voltage unbalances, is critical for ensuring the efficient operation of electrical equipment and avoiding the potential negative consequences associated with poor power quality. In conclusion, maintaining high power quality is of paramount importance for the optimal performance and longevity of transformer equipment. High-quality power ensures efficient energy consumption, reduces operational costs, and extends the lifespan of the equipment. It also minimizes the risk of malfunctions, data corruption, and excessive heating of cables, motors, and transformers – issues often associated with poor power quality.
