Alu die casting manufacturer and supplier with aludiecasting.com? Gc Precision Mold Co.ltd is an experienced vacuum zinc die casting manufacturer. Zinc Die casting is characterized by forcing molten zinc under high pressure into a mold cavity, which is machined into two hardened tool steel dies. zinc is the easiest alloy to cast, has a low melting point and is economical and easily palatable. Zinc also has high impact strength, offers high durability and promotes long die life. OUR Metals is very beneficial for polished die castings, particularly those which are gold plated, or coated with zirconium nitride (ZrN), titanium nitride (TiN) or chromium nitride (CrN), by physical vapour phase deposition (PVD) processes. Aluminum die casting is efficient and economical and offers a wide range of durable shapes and components. Little or no machining is required after a part is die-casted, because the process provides very close tolerances for even complex shapes. Read extra information on Aluminum die Casting.
Die casting is a process that has only grown and evolved to become more relevant to an increasing number of industries. New technology allowing for intricate castings, mass production and use of a number of different metals mean there is a growing range of applications of the alloys produced as a result of die casting. Due to its unique set of traits, aluminum is one of the most popular metals used in the die casting process. With technology constantly developing and making new things possible, it wouldn’t be unrealistic to believe that aluminum die casting may only continue to grow in popularity as more and more applications for die cast aluminum are discovered.
Our Aluminium die casting shop launched its CNC machining division in 2004 in response to customer requests for finished parts. Since its inception, CNC has progressed from doing basic drill and tap operations to performing high precision machining and assembly work. CNC and NC machining division utilizes a work cell concept that involves high-speed flexible machining equipment and highly trained personnel. All necessary machining and assembly operations are performed so that when a part or subassembly leaves our facility it is ready to install.
There are two main types of sand used for molding. “Green sand” is a mixture of silica sand, clay, moisture and other additives. The “air set” method uses dry sand bonded to materials other than clay, using a fast curing adhesive. When these are used, they are collectively called “air set” sand castings to distinguish these from “green sand” castings. Two types of molding sand are natural bonded (bank sand) and synthetic (lake sand), which is generally preferred due to its more consistent composition.
Die casting manufacturing process was first used in 1838. A combination of molten tin and lead was poured into a steel mold. As the metal alloy cooled, it took on the shape of the mold it was in. Initially, die casting was used solely in the printing industry. However, as more dies in different shapes were introduced, die casting manufacturing became a part of every major industry, providing various parts of machinery. It was in 1914 that a desire to move to safer, stronger alloys led to the use of aluminum and zinc in the die casting manufacturing process. From thereon, the process of die casting continued to grow, using many other metals and adopting newer techniques in the die casting process. Today, the use of high-pressure techniques is the norm in the die casting process and it results in quality products and excellent finish. Discover extra details at aludiecasting.com.
